Vacuum fillers KOMPO for the production of processed cheese

EQUIPMENT PURPOSE

Vacuum screw sausage fillers KOMPO OPTI 2000-02 and KOMPO MINI 1500-01 are designed for additional vacuuming of fat, liquid paste, mass for processed cheese, butter, soft dietary cottage cheese with the temperature range from +3°С to +60°С and stuffing various casings and containers with them. The patented design of the filling pump units allows obtaining a finished product characterized by solidity, dense consistency, without pores and voids. The filler design allows for heating hot water of the hopper and displacer housing.

DESIGN

The filler consists of the housing (with asynchronous electric motor with frequency converter, twin-screw pump with gearbox, electrical cabinet, minced meat collector of the vacuum system, linking device drive, vacuum pump), on which are mounted: hopper for minced meat collection, control panel, knee switch.

SAFETY

To ensure safe operating conditions, the filler is equipped with blocking sensors:

when the hopper is retracted
when the nozzle of the displacer housing is removed
when the ladder for servicing the hopper is unfolded (KOMPO-OPTI)

Get cost

processed cheese production

Output of processed cheese in a sausage casing is carried out on modified fillers KOMPO OPTI 2000-02 and KOMPO MINI 1500-01, in which the hopper and the displacer housing have jackets to maintain the temperature of the cheese mass using running hot water.

Temperature range of processed masses varies from +3°С to +60°С. Limitation of +60°С is not related to operation of the device and can withstand +90°С, but is recommended by European safety standards to prevent personnel burns, for example, during production of processed cheese.

To obtain sticks with high dose accuracy, the vacuum filler is used in combination with precise dosing machine UTD-01 and automatic clipper KN-32.

The filler is served by one operator. When using the vacuum filler KOMPO with semi-automatic or automatic clipper KOMPO, one operator operates both devices staying near the clipper.

TECHNICAL SPECIFICATIONS AND MODEL PACKAGING OPTIONS:

Model	KOMPO-OPTI 2000-02	KOMPO-MINI 1500-01
Agitator in hopper	-	-
Column loader FCD	option	option
Linking device	-	-
Inline grinding device VNB	-	-
Minced meat temperature mode, °C	+3…+60	+3…+60
Heating of the hopper and displacer housing	+	+
Output, kg/h	6200 - 10000	4000 - 5500
Power supply, V	400	400
Single dose adjustment range, g	10 - 9999	10 - 9999
Hopper capacity, l	250	100
Distance from the floor to the horn axle, mm	1020 ± 20	1020 ± 20
Output power, kW	9	7,15
Overall dimensions, mm: LengthWidthHeight	121512151930	120011001825
Net weight, kg	605	520

ADVANTAGES:

higher durability of work elements due to the original design of the displacer screws;
efficient operation with liquid minced meat due to the use the "Vacuum+" mode;
possibility of unitization with manual and semi-automatic clippers of any manufacturer;

heating of the hopper and stainless-steel displacer housing;
stuffing the casings with paste-like product (processed cheese, butter, cottage cheese, curd, ice-cream and other paste-like raw materials);
high degree of vacuumization eliminating any porosity in the product;
universality, simple maintenance, reliability and low operating costs.